This study explores the critical aspect of blast toe volume in small-scale mining operations and its impact on fragmentation size distribution. The assessment is conducted to understand the relationship between blast toe volume and the resultant blast design patterns. A comprehensive analysis is carried out using production blast result from four dolomite quarries in Akoko Edo, Nigeria, focusing on various explosive engineering parameters. The research employs advanced measurement techniques and statistical methods to quantify blast toe volume and assess its influence on fragmentation size distribution. By systematically varying blast toe volumes in controlled experiments, the study aims to establish correlations between toe volume and the resulting fragmentation size. The Variance inflation factor obtained in this study revealed that the selection of parameters during toe volume simulation must be carried out with respect to stemming length and explosive weight (MIC). The result shows that the maximum instantaneous charge has a negative correlation influence on toe volume as stemming also increases. This reveals that variation in stemming length results in low explosive energy release along the blast hole column, causing toe undulation. Finally, it was also revealed that at the blast mean size (X50) increases, the toe also increases due to the poor utilization of explosive energy at the blast column.
Keywords: Image analysis, Toe Volume, WipFrag, blasting, small scale mining