In this research I have tried to focus in Garment sewing plan, proper implementation of plan & its execution by various techniques with IT solution. The best way to cope up the present manufacturing challenges in RMG sewing are the implementation of lean manufacturing,5 S,6 Sigma with effective garment manufacturing software like Fast React & Real-time data tracking and production management systems. This will serve our purpose of flexibility and save a lot of money by reducing production lead time, reducing the inventory, increasing productivity, training operators for multiple works, and by reducing rework.
Keywords: 5S, 6Sigma, Critical path of planning board, ERP, Fast React, Lean, RFID
